Production
SAP Digital Manufacturing, MES and IoT solutions support production digitization. They provide full process transparency, facilitate decision-making and support continuous improvement.
Cloud production management
SAP Digital Manufacturing is an MES solution designed for comprehensive management of production processes. It allows you to monitor machine performance, control production cycles, and optimize operational activities within a single, coherent environment. Integration with IoT technology and support for advanced analytics provide precise insight into ongoing production, ensuring continuity and improving product quality.
Key capabilities of SAP Digital Manufacturing:
- Precise production monitoring. Enables continuous tracking of production line performance and identification of areas for improvement.
- Integration with IoT devices. Combines data from sensors and industrial automation systems, enabling fast data flow and eliminating manual errors.
- Predictive quality control. Uses machine learning algorithms to anticipate potential defects and their root causes.
- Automatic KPI reporting. In combination with SAP Analytics Cloud, the system presents data through interactive dashboards, enabling ongoing assessment of operational efficiency.
- Data integration. Consolidating information from all stages of production provides a unified view that supports accurate decision-making.
Your benefits
- Higher efficiency. Precise monitoring and process automation shorten downtime and increase operational performance.
- Optimized operations. KPI monitoring at different levels of detail helps identify bottlenecks, lowering operating costs.
- Better product quality. Continuous monitoring enables quick detection and elimination of errors, improving product quality.
- Comprehensive operational insight. Access to data from the entire production process supports informed strategic decisions.
- Cost savings. Predictive quality control reduces costs related to customer complaints.
Efficient recording of production processes
SAP IBC MES is a proprietary IPOPEMA solution designed for precise recording of production and warehouse processes in your organization. With dedicated operator screens, configurable workflows, and advanced business rule logic, you can register operations and ensure data consistency. Native integration with SAP S/4HANA and connectivity with automation systems guarantee smooth data flow and accurate reporting.
Key capabilities of SAP IBC MES:
- Dedicated operator screens. Enable detailed recording of production and warehouse processes, tailored to the specifics of individual activities, improving operators’ daily work.
- Configurable workflows and process logic. Adapt to the specifics of your production, automatically enforcing business rules, roles, and authorizations while eliminating manual errors.
- Integration with industrial automation. Connects to devices such as industrial scales and production line components, automatically initiating operations and accelerating information flow.
- Native integration with SAP S/4HANA. Ensures smooth transfer of master and transactional data between ERP systems and the MES environment, enabling comprehensive production management.
- Functional versatility. Supports multiple recording modes, automatic product receipt, order splitting, substitute handling, and other functionalities specific to production processes.
Your benefits
- Accurate calculation of production costs. Detailed records of raw material consumption, machine operating time, and waste enable precise determination of the technical cost of production.
- Better control over production. Continuous monitoring of production and warehouse processes allows for quick response to disruptions, supporting sound operational decision-making.
- Reduced operating costs. Automation of registration and inventory management processes eliminates manual tasks, reducing production losses and lowering costs.
- Full integration. Seamless communication with SAP S/4HANA and other systems ensures data consistency and enables comprehensive management of the entire production process.
- Increased operator efficiency. Ergonomic work screens and optimized workflows shorten the time needed to perform individual tasks, improving overall operational efficiency.
Smart platform for the Internet of Things
SAP IoT is a collection of tools and applications built on the SAP Business Technology Platform, designed for comprehensive management and monitoring of devices and sensors in your organization. With SAP IoT, you can collect and analyze data generated by physical devices in a single, consistent environment, while close integration with advanced SAP services ensures flexibility and lightning-fast information processing.
Key capabilities of SAP IoT:
- Device management. Enables consistent configuration and monitoring of hardware, regardless of the supported protocol, creating a unified digital view of your IoT infrastructure.
- API. Simplifies integration with other SAP systems, provides access to sensor data, and enables device management.
- Data analysis. Allows segmentation and analysis of data based on specific time intervals, supporting trend monitoring, predictive scenarios, and maintenance.
- Advanced geolocation management. Enriches data with geographical information and automatically triggers actions based on location, increasing the efficiency of operational processes.
- Data integration. Combines real-time information generated by devices into a single source of truth for advanced operational and predictive analytics.
Your benefits
- Increased operational visibility. A unified, real-time view of device data enables better monitoring of production, logistics, and operational processes.
- Automated data flow. The system automatically collects, processes, and shares information, eliminating manual intervention and minimizing the risk of errors.
- Production and logistics optimization. Integration of sensor data with SAP systems allows automatic process control, improving the efficiency of the entire supply chain.
- Flexibility and scalability. The solution adapts dynamically to your organization’s growing needs, making it easy to expand sensor integration and data management.
- Comprehensive sensor integration. Regardless of device type, SAP IoT consolidates data, creating a complete picture of operations and enabling accurate analysis of infrastructure performance.
The area leader is Błażej Motyka
For 15 years, I have been working in business consulting, designing and implementing advanced SAP solutions in the area of SCM, including SAP S/4HANA and SAP DM systems, with a particular focus on production execution.
Together with my team, we deliver comprehensive solutions for our clients, covering production execution and recording, integration with industrial automation systems, as well as reporting and production analytics. Our expertise enables us to effectively support industry leaders in optimizing their processes.
I have gained experience both in Poland and internationally, implementing projects for leading companies. As a speaker, I regularly share my knowledge at conferences such as SAP NOW, SAP Manufacturing Day, and various industry webinars.
Since 2014, I have been part of IPOPEMA Business Consulting. Previously, I gained experience working, among others, at Deloitte.
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